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In the precision engineering sector, the performance of superfinishing machines is a critical factor in determining the quality and longevity of tapered roller bearings (TRB). Two standout models, the OR Raceway Superfinishing Machine and the IR Raceway Superfinishing Machine, both designed for TRB rings, have emerged as top choices for manufacturers seeking high-efficiency and precision in their operations. In this blog post, CONSUMMATE will share the performance advantages of the bearing assembly superfinishing machine.

Introduction:

The OR and IR Raceway Superfinishing Machines, developed for the outer and inner ring raceway superfinishing of tapered roller bearings respectively, offer a range of performance advantages that cater to the demands of modern manufacturing. These machines are designed to enhance the precision and efficiency of the bearing production process, ensuring a high level of quality and reliability in the final product.

Quality Assurance and Long Warranty:

Both machines come with a long warranty and quality assurance, providing worry-free operation for users. They are applicable for the raceway superfinishing of TRB, with a maximum outer diameter of the outer ring raceway of Φ100mm. The work pace of 6-11 seconds per piece ensures rapid processing, while the small footprint and quick changeover time of less than 0.5 hours contribute to a lean manufacturing environment.

Intelligent Green Manufacture:

The machines feature intelligent green manufacturing processes, with before and after superfinishing images of the outer ring raceway, inner ring raceway, and flange provided for comparison. This visual evidence of the machines' capabilities is a testament to their precision and effectiveness in enhancing the surface finish of bearing components.

Product Advantages and Description:

The OR and IR machines boast several advantages, including customized oil stones for the raceway surface, which ensure a one-time supergrinding for the whole surface. This feature, along with a long service time of about 4000 pieces per replacement, significantly enhances unmanned efficiency. The machines also utilize CBN oil stones for the flange, which offer a higher unmanned efficiency with a replacement frequency of 5000 pieces per replacement.

Replacement and Maintenance:

The changeover time for both machines is a mere 30 minutes, with a one-piece quick change of the external adjustment, reducing the dependence on technology and lowering maintenance costs. The positive-pressure operation of air bearings guarantees air supply quality, further ensuring the reliability of the machines.

Position Memory and External Dimension:

Both machines preserve different models, including angle, position, and height parameters, which are available directly for changeover. Automatic rotation and data setting for data adjustment eliminate the need for a wrench, simplifying the operation process. The single-station compound operation of the whole machine, along with its small size and footprint, makes for simple installation and location.

Assembly Quality:

The raceway/flange roughness of RA≤0.06 effectively enhances the noise detection effect (DU level), and a roundness repair degree of 30% guarantees the convexity of the bearing components. These quality metrics are crucial for the performance and durability of the bearings in service.

Conclusion:

The OR and IR Raceway Superfinishing Machines are best choices for manufacturers looking to improve the performance and quality of their tapered roller bearings. With their advanced features, intelligent design, and commitment to green manufacturing, these machines set a new standard in the industry. For companies seeking to enhance their competitive edge through superior product quality, these superfinishing machines are indispensable tools in achieving excellence in bearing assembly.

https://www.jscst.vip/Performance-advantages-of-bearing-assembly-superfinishing-machine.html

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